Thermal Insulation Coating - Energy Saving Coating

ENERGY SAVING COATINGS WHERE HEAT IS PROCESS
MAIN FOCUS IS TO AVOID EXCESSIVE HEAT LOSSE TO ATMOSPHERE AND SAVE ENERGY

RADIATION:
1) As we all are aware, Heat losses from hot surface to atmosphere are due to Radiation, Conduction and Convection. From this 70% losses are due to Radiation and balance only 30% are due to conduction and convection
2) But general concept is that if we put conduction resistant insulation to hot surface and bring the surface temperature to near ambient, we feel that we have achieved energy saving. Yes indeed!
3) We have achieved energy saving but were able to block heat losses of 30% only which are due to conduction and convection. What about Radiation? Have we ever thought about it?

Furnace Heat Resistant Coating

Minimum Order Quantity200 Litre
Packaging Size10 Liters
Packaging TypeDrum
BrandUnivolen
ColorBiscuit Brown
Shelf Life1 year

It forms foam when temperature reaches 200 degrees Celsius. This foam is heat and fire resistant and almost non-conductive. This keeps the surface away from heat and hence does not allow the surface to receive or conduct the heat in other areas. Also, since this forms foam and a charred layer, it does not allow oxygen to reach to the surface over which it is applied. Hence it protects the surface from catching fire.

Heat Resistant & Thermal Insulation Paint For 160 Deg C

Minimum Order Quantity200 Litre
ColorAny
UsageIndustrial
Application SurfaceMetal
Physical StateLiquid
Packaging Size10 Liters & 20 Liters
Form of PaintLiquid
Application methodRoller
BrandUnivolen
FeaturesTo avoid Heat Losses
Coverage (Sq. feet/Litre)20
Coats required3 Coats
Shelf life1 Year
Packaging TypeTin
Warranty3 Years
Is It Anti CorrosionAnti Corrosion
Usage/ApplicationMetal
State/FormLiquid
Surface of ApplicationDesign for every surface

 

1) Walls, Ceilings, A/c ducts, Roofs, Metal Buildings, Homes, Mobile homes, Industrial and Commercial facilities, Special application in defense, cold storage, automobiles, ovens up to 160 degrees Celsius and many more. Proper surface preparation, application of sealants at major cracks and proper primers or base coat should be applied prior to application of Univolen Insulmix EP.

2) We have completed many Waterproof and thermal insulation Coating projects in Pune and Mumbai.

Heat Resistant & Thermal Insulation Paint For 400 Deg C

Minimum Order Quantity200 Litre
UsageIndustrial
Physical StateLiquid
BrandUnivolen
ColorWhite & Silver
Application SurfaceMetal
Packaging Size10 Liters & 20 Liters
FinishMatt
Packaging TypeBucket
Form of PaintLiquid
Application methodBrush
Coverage (Sq. feet/Litre)20
Coats required3 coats
Shelf life1 Year
Warranty3 Years

For achieving heat resistant with thermal insulation of surfaces up to 350 Deg C Univolen Composite 400 is used. This is mainly used for rubber moulds, presses, plastic moulds and presses to achieve energy saving through blocking heat losses from moulds. Univolen Thermal Insulation Coatings is the only product which takes the care of radiation. The paint contains Imported Ceramic Microspheres which are used by N A S A for making tiles to cover space shuttles for thermal insulation and which are hollow and having vacuum inside. Univolen  400 is mainly suggested for Furnace, Boilers, Freezer vans, ovens up to 400 degrees C or any surface needing heat insulation. On a bare furnace exterior surface, it’s application has shown the minimum reduction of 10% in temperature. (Deg Celsius) checked with infrared thermometer. It is tested by I. I. T. Mumbai. And National Coatings Corporation California, U. S. A. If undisturbed it does not need reapplication for about five years. In some cases where the application is done both interior and exterior, 40% saving is achieved. Hence ideal saving can be achieved just by applying Univolen THERMAL INSULATION COATING paint. In industries where heat is used for process, Univolen Thermal Insulation Coatings are used for energy saving purpose up to 1800 degrees C. It reduces heat transfer from inner shell to exterior and hence reduces fuel consumption thereby increasing energy saving.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Heat Resistant & Thermal Insulation Paint For 600 Deg C

Minimum Order Quantity200 Litre
Packaging Size10 Liters & 20 Liters
UsageIndustrial
Application SurfaceMetal
Packaging TypeBucket
Physical StateLiquid
Application methodBrush
BrandUnivolen
ColorWhite & Silver
Surface of ApplicationDesign on every surface
Form of PaintLiquid
Coverage (Sq. feet/Litre)20
Coats required3 Coats
Shelf life1 year
Warranty3 Years

This product is used to the surface of furnace where the temperature is less than 550 degrees C. This blocks radiation losses by repelling it interior and helps even heating throughout furnance. This in turn provides saving up to 10 %. This is used for reduction in energy consumption of furnaces due to heat losses. This product is also suitable for brick hangers in furnace ceiling, furnace doors, any metal area behind bricks which can be exposed to excessive heat in case of bricks being damaged or leaked through. In industries where heat is used for process, Univolen Thermal insulation coating is used for energy saving purpose up to 1800 degrees C.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Heat Resistant & Thermal Insulation Paint For 600 Deg C EPSI

Minimum Order Quantity200 Litre
Packaging Size10 Liters & 20 Liters
Packaging TypeTin
State/FormLiquid
Application SurfaceMetal
BrandUnivolen
ColorWhite & Silver
Finishfine texture and semi-glossy
Form of PaintLiquid
Surface of ApplicationMetal
Paint base typeEpoxy Silicon Base
Application methodRoller
Is It ISO CertifiedISO Certified
Coverage (Sq. feet/Litre)20
Drying time (Minutes)6 hours
Coats required3 coats
RecoatingAfter 3 years
Shelf life1 year
ThinningUnivolenTHINNER
Warranty3 years
Temperature (deg. Celsius)550 Deg C
Construction temperatureUp to 600 Deg C
Flash point30 deg. C
Is It Anti CorrosionAnti Corrosion
Service ProvidedYes

This is Epoxy Silicon Base Coating. This product is used to the surface of furnace where the temperature is less than 550 degrees C. This blocks radiation losses by repelling it interior and helps even heating throughout furnace. This in turn provides saving up to 10 %. This is used for reduction in energy consumption of furnaces due to heat losses. This product is also suitable for brick hangers in furnace ceiling, furnace doors, and any metal area behind bricks which can be exposed to excessive heat in case of bricks being damaged or leaked through. Univolen 600 EPSI is mainly suggested for Furnace, Boilers, Freezer vans, ovens up to 550 degrees C or any surface needing heat insulation. In industries where heat is used for process, Univolen Thermal insulation coating are used for energy saving purpose up to 1800 degrees C.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Heat Resistant & Thermal Insulation Paint For 1200 Deg C- SB

Minimum Order Quantity200 Litre
ColorBiscuit Brown
Application SurfaceMetal
Packaging Size10 Liters & 20 Liters
Paint base typeSolvent Base
Application methodRoller
BrandUnivolen
Form of PaintLiquid
Is It ISO CertifiedISO Certified
Coverage20
Coats required3 Coats
Recoating3 Years
Shelf life1 Year
Packaging TypeTin
Warranty3 Years
Usage/ApplicationMetal
Temperature (deg. Celsius)1150 Deg C

Univolen I 1200 Coating is specially manufactured for coating of parts of furnaces which come into contact of heat upto 1200 deg. Celsius. This coating increases the life of parts of furnace or the parts on which they are applied for protection by providing thermal insulation to them by radiation control. The application procedure of Univolen I 1200 is very easy. It can be applied by brush after mixing it well and thinned down to application viscosity if required. It does not need any primer. The previously applied coating should be removed from the surface by Univolen. The paint stripper should be applied to the surface and left for few minutes till the paint starts lifting from the surface. Then the surface should be scraped lightly with the help of emery paper. The surface should then be cleaned by thinner followed by application of first coat of Univolen I 1200. The surface should be air-dried for one hour and then should be heated and maintained to 250 deg Celsius for one hour. Then the second coat should be applied in similar way and cured again at 250 deg C for one hour. Then the third coat should be applied and cured as first two coats. After final coating, the surface should be brought to ambient temperature and then in first heating the temperature should be raised @ 100 deg C per hour. You may get some fumes while first heating. It is normal as convertible medium reaction releases these fumes.

The covering per litre is around 100 sq. ft. per coat depending upon the absorption by the surface.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Heat Resistant & Thermal Insulation Paint For 1200 Deg C -WB

Minimum Order Quantity200 Kg
Packaging Size10 Kg & 20 Kg
UsageIndustrial
Physical StatePowder
Application SurfaceBricks
BrandUnivolen
ColorBiscuit Brown
Form of PaintLiquid
Paint base typeWater Based Paint
Application methodBrush
Coverage (Sq. feet/Litre)12
Coats required3 Coats
RecoatingAfter 3 Years
Shelf life1 Year
Warranty3 Years

First clean the interior surface of oven/ furnace, with sand paper to remove all loose dust, accumulated carbon, foreign material from the surface. Then take 100ml binder and mix it in 600 ml water. Mix it thoroughly and add one kg powder to the mixture. Prepare homogenous mixture and apply with brush. After four hours, apply second coat to the surface. Allow it to cure. Then check the covering. If it is more than 25 square feet, apply third coat. The covering between 25 and 30 sq ft will ensure dry film thickness of 200 microns minimum. Once the application is over, the surface should be allowed to air dry for four hours. Then for the first time firing, the temp of furnace should be increased at the rate of 50 degrees Celsius per hour to the required temperature. This will allow convertible medium to play its role for proper binding to surface. Care should be taken for not to mix entire mixture at a time. Only require quantity for each coat application should be mixed at a time.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Heat Resistant & Thermal Insulation Paint For 1800 Deg C -WB

Minimum Order Quantity200 Kg
Packaging Size10 Kg & 20 Kg
Packaging TypeBag
Application SurfaceBricks
BrandUnivolen
Paint base typeWater Based Paint
Application methodRoller
Coverage (Sq. feet/Litre)12
Coats required3 Coats
RecoatingAfter 3 Years
Shelf life1 Year
Warranty3 Years
Service ProvidedYes

First clean the interior surface of oven/ furnace, with sand paper to remove all loose dust, accumulated carbon, foreign material from the surface. Then take 100ml binderand mix it in 600 ml water. Mix it thoroughly and add one kg powder to the mixture. Prepare homogenous mixture and apply with brush. After four hours, apply second coat to the surface. Allow it to cure. Then check the covering. If it is more than 25 square feet, apply third coat. The covering between 25 and 30 sq ft will ensure dry film thickness of 200 microns minimum.Once the application is over, the surface should be allowed to air dry for four hours. Then for the first time firing, the temp of furnace should be increased at the rate of 50 degrees Celsius per hour to the required temperature. This will allow convertible medium to play its role for proper binding to surface. Care should be taken for not to mix entire mixture at a time. Only require quantity for each coat application should be mixed at a time.

The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

Oven Thermal Insulation Coating

Minimum Order Quantity200 Kg
Packaging Size10 Kg & 20 Kg
BrandUnivolen
Physical StateLiquid
ColorWhite
Packaging TypeBuckets
ApprovalsCentral Power Research Institute as per IEC 60331 part 11 and 21 as well as IEC 60332 part 1 and 2.
Can Be PaintedElectrical Cables
Coverage6 Sq/ ft. for 120 minutes fire rating
IntumescentYes
Water BasedYes

It forms foam when temperature reaches 200 degrees Celsius. This foam is heat and fire resistant and almost non-conductive. This keeps the surface away from heat and hence does not allow the surface to receive or conduct the heat in other areas. Also, since this forms foam and a charred layer, it does not allow oxygen to reach to the surface over which it is applied. Hence it protects the surface from catching fire.

PUSI Composite Thermal Insulation Coating

Minimum Order Quantity200 Kg
Packaging Size10 Kg & 20 Kg
BrandUnivolen
Physical StateLiquid
ColorWhite
Packaging TypeBuckets
ApprovalsCentral Power Research Institute as per IEC 60331 part 11 and 21 as well as IEC 60332 part 1 and 2.
Can Be PaintedElectrical Cables
Coverage6 Sq/ ft. for 120 minutes fire rating
IntumescentYes
Water BasedYes

 

It forms foam when temperature reaches 200 degrees Celsius. This foam is heat and fire resistant and almost non-conductive. This keeps the surface away from heat and hence does not allow the surface to receive or conduct the heat in other areas. Also, since this forms foam and a charred layer, it does not allow oxygen to reach to the surface over which it is applied. Hence it protects the surface from catching fire.

SI COAT SYSTEM

Protecting Stainless, Alloy Steels, Carbon Steels, Low-Alloy Steels from Oxidation or Gaseous Chemical Attack specially in case of furnace shell interiors, Chimney interiors, Boiler shell interiors, As fire proof coating on Ducts, fire walls, steam or other hot pipelines. etc. Also to eliminate glass wool insulation as the maintenance cost is high and with moisture, the thermal conductivity of glass wool increases and the surface corrosion occurs.

CONDUCTION:

1) Condensate is the liquid formed when steam passes from the vapor to the liquid state.
2) In a heating process, condensate is the result of steam transferring a portion of its heat energy, known as latent heat, to the product, line, or equipment being heated.

 

CONVECTION:

Convection is the transfer of internal energy into or out of an object by the physical movement of a surrounding fluid that transfers the internal energy along with its mass.Although the heat is initially transferred between the object and the fluid by conduction, the bulk transfer of energy comes from the motion of the fluid. Convection can arise spontaneously (or naturally or freely) through the creation of convection cells or can be forced by propelling the fluid across the object or by the object through the fluid.


RADIATION:

1) As we all are aware, Heat losses from hot surface to atmosphere are due to Radiation,•Conduction and Convection. From this 70% losses are due to Radiation and balance only 30% are due to conduction and convection.
2) But general concept is that if we put conduction resistant insulation to hot surface and bring the surface temperature to near ambient, we feel that we have achieved energy saving. Yes indeed!
3) We have achieved energy saving but were able to block heat losses of 30% only which are due to conduction and convection. What about Radiation? Have we ever thought about it?



 

Thermal Insulation Coatings

Product Code : LP170Brand Name : Univolen
Minimum Order Quantity10
Unit of MeasureLiter/Liters

1) Univolen V.C.T.I. can be applied to bare steel, provided that the surface is clean, free from oil, dust, loose mill scale, loose rust, or any other contamination. The contractor is responsible for ensuring that the steel surfaces are in a suitable state to receive Univolen V.C.T.I.

2) Cleaning can be effected by using brushes, industrial brushes, industrial vacuum cleaners etc. Oils and greases can be removed by steam cleaning or water jetting using suitable detergent solutions.

3) The pH value of Univolen V.C.T.I. is 12 at the time of application. This has the advantage of imparting a degree of corrosion protection to bare steel members, provided that the sprayed coating remains dry in use, as will usually apply for internal applications. In the case of Univolen V.C.T.I. External Grade, which is going to be permanently exposed to the elements, in addition to any protective treatment to the steel on erection, a final protective paint coating will be required over the completed Univolen V.C.T.I. Layer. In any case, we suggest application of Univolen V C PRIMER to bare steel before application of Univolen V.C.T.I.

4) A "prick-up" coat is recommended to all painted surfaces, however, certain paints, e.g. alkyd based primers, can be degraded by the alkalinity of cement, and where surfaces have been so painted it is recommended that the advice of the paint manufacturer should be obtained. If this advice cannot be obtained, or if there is any doubt as to the suitability of the given paint, the painted surface should ALWAYS be treated with a coating of Univolen V C PRIMER.

5) On galvanized steel an etch primer should be used, followed by a coat of Univolen V C PRIMER.

6) Aluminium surfaces are alkali sensitive and require treatment with an etch primer, again followed by a coat of Univolen V C Primer.

7) Concrete surfaces should be cleaned by the removal of dust, and all traces of oil and grease, including any mould release agents. If painted, follow the specification in 3.4 above.

8) Before the commencement of spraying, complete any necessary masking to protect specific areas from overspray.

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Thermal Insulation High Temperature Coatings

Product Code : LP170Brand Name : Univolen
Minimum Order Quantity10
Unit of MeasureLiter/Liters

1) Univolen V.C.T.I. can be applied to bare steel, provided that the surface is clean, free from oil, dust, loose mill scale, loose rust, or any other contamination. The contractor is responsible for ensuring that the steel surfaces are in a suitable state to receive Univolen V.C.T.I.

2) Cleaning can be effected by using brushes, industrial brushes, industrial vacuum cleaners etc. Oils and greases can be removed by steam cleaning or water jetting using suitable detergent solutions.

3) The pH value of Univolen V.C.T.I. is 12 at the time of application. This has the advantage of imparting a degree of corrosion protection to bare steel members, provided that the sprayed coating remains dry in use, as will usually apply for internal applications. In the case of Univolen V.C.T.I. External Grade, which is going to be permanently exposed to the elements, in addition to any protective treatment to the steel on erection, a final protective paint coating will be required over the completed Univolen V.C.T.I. Layer. In any case, we suggest application of Univolen V C PRIMER to bare steel before application of Univolen V.C.T.I.

4) A "prick-up" coat is recommended to all painted surfaces, however, certain paints, e.g. alkyd based primers, can be degraded by the alkalinity of cement, and where surfaces have been so painted it is recommended that the advice of the paint manufacturer should be obtained. If this advice cannot be obtained, or if there is any doubt as to the suitability of the given paint, the painted surface should ALWAYS be treated with a coating of Univolen V C PRIMER.

5) On galvanized steel an etch primer should be used, followed by a coat of Univolen V C PRIMER.

6) Aluminium surfaces are alkali sensitive and require treatment with an etch primer, again followed by a coat of Univolen V C Primer.

7) Concrete surfaces should be cleaned by the removal of dust, and all traces of oil and grease, including any mould release agents. If painted, follow the specification in 3.4 above.

8) Before the commencement of spraying, complete any necessary masking to protect specific areas from overspray.

V.C.T.I. Heat Resistant & Thermal Insulation Paint

Product Code : LP170Brand Name : Univolen
Minimum Order Quantity10
Unit of MeasureLiter/Liters

1) Univolen V.C.T.I. can be applied to bare steel, provided that the surface is clean, free from oil, dust, loose mill scale, loose rust, or any other contamination. The contractor is responsible for ensuring that the steel surfaces are in a suitable state to receive Univolen V.C.T.I.

2) Cleaning can be effected by using brushes, industrial brushes, industrial vacuum cleaners etc. Oils and greases can be removed by steam cleaning or water jetting using suitable detergent solutions.

3) The pH value of Univolen V.C.T.I. is 12 at the time of application. This has the advantage of imparting a degree of corrosion protection to bare steel members, provided that the sprayed coating remains dry in use, as will usually apply for internal applications. In the case of Univolen V.C.T.I. External Grade, which is going to be permanently exposed to the elements, in addition to any protective treatment to the steel on erection, a final protective paint coating will be required over the completed Univolen V.C.T.I. Layer. In any case, we suggest application of Univolen V C PRIMER to bare steel before application of Univolen V.C.T.I.

4) A "prick-up" coat is recommended to all painted surfaces, however, certain paints, e.g. alkyd based primers, can be degraded by the alkalinity of cement, and where surfaces have been so painted it is recommended that the advice of the paint manufacturer should be obtained. If this advice cannot be obtained, or if there is any doubt as to the suitability of the given paint, the painted surface should ALWAYS be treated with a coating of Univolen V C PRIMER.

5) On galvanized steel an etch primer should be used, followed by a coat of Univolen V C PRIMER.

6) Aluminium surfaces are alkali sensitive and require treatment with an etch primer, again followed by a coat of Univolen V C Primer.

7) Concrete surfaces should be cleaned by the removal of dust, and all traces of oil and grease, including any mould release agents. If painted, follow the specification in 3.4 above.

8) Before the commencement of spraying, complete any necessary masking to protect specific areas from overspray.

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Furnace Heat Resistant Paints

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Heat Resistant & Thermal Insulation Paint For 160 Deg C

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Heat Resistant & Thermal Insulation Paint For 400 Deg C

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Heat Resistant & Thermal Insulation Paint For 600 Deg C

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Heat Resistant & Thermal Insulation Paint For 1200 Deg C- SB

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Heat Resistant & Thermal Insulation Paint For 1200 Deg C- WB

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Heat Resistant & Thermal Insulation Paint For 1800 Deg C- WB

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Electrical Cables Fireproof Coatings

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SI Coat System

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V.C.T.I. Heat Resistant & Thermal Insulation Paint